1.Ukuphothulwa Kwedizayini Nokwenza Isikhunta: Ngaphambi kokuthi kuncibilike noma iyiphi insimbi, umklamo wendondo kufanele uguqulwe ube isikhunta esibonakalayo—lesi isinyathelo esibucayi kakhulu sokuqinisekisa ukunemba.Ilogo yeklayenti, umbhalo, noma umsebenzi wobuciko (isb., i-mascot ye-marathon, uphawu lwenkampani) ifakwa kudijithali futhi iguqulelwe kumodeli ye-3D kusetshenziswa isofthiwe ye-CAD. Onjiniyela balungisa idizayini ukuze ichaze "ukuncipha" (inkontileka yensimbi kancane njengoba iphola) futhi bengeze izici ezincane ezifana "nama-engeli asalungiswa" (ama-engeli ashelelekile) ukusiza ukukhishwa okungenalutho kokubunjwa kalula. I-Mold Fabrication, Imodeli ye-3D isetshenziselwa umshini isikhunta sensimbi (imvamisa eyenziwe nge-H13 hot-work die steel, emelana namazinga okushisa aphezulu nokucindezela). Isikhunta sinezingxenye ezimbili: eyodwa enemininingwane "emihle" (ephakanyisiwe) yendondo, kanti enye ine-"negative" (recessed) cavity. Kumamedali anezinhlangothi ezimbili, womabili amahhafu esikhunta azoba nezimbotshana ezinemininingwane. Ukuhlolwa Kwesikhunta, Isikhunta sokuhlola singasetshenziswa kuqala ukuhlola ukuthi umklamo udlulisa ngokucacile yini—lokhu kugwema ukumosha insimbi ekukhiqizweni kwesilinganiso esigcwele esinephutha.

2.Ukukhethwa Kwezinto Ezibalulekile Nokuncibilika, Izindondo ze-Die-cast ngokuvamile zisebenzisa "izinsimbi ezingenayo insimbi" (izinsimbi ezingenayo insimbi) ngoba zincibilika emazingeni okushisa aphansi futhi zigeleze ngokushelela ezibunjeni. Izinketho ezivame kakhulu yilezi: Ingxubevange yeZinc:Inketho edume kakhulu—izindleko eziphansi, engasindi, futhi kulula ukuyisakaza. Inobuso obushelelezi obuthatha i-plating (isb, igolide, isiliva) kahle, okuyenza ibe yinhle ekungeneni izindondo ezimaphakathi nebanga. Ingxubevange Yethusi: Inketho esezingeni eliphezulu—inokukhanya okufudumele, okusansimbi (asikho isidingo sokucwebezela okusindayo) kanye nokuqina okungcono. Ivame ukusetshenziselwa imiklomelo ye-premium (isb, izindondo zempumelelo yempilo yonke). I-Aluminium Alloy: Ayivamile ukuthola izindondo (ilula kakhulu ukuze uzizwe "omkhulu") kodwa isetshenziswa ngezikhathi ezithile kumamedali emicimbi emikhulu, evumelana nesabelomali. insimbi iyancibilika esithandweni emazingeni okushisa aphakathi kuka “380°C (zinc)“ kanye no ”900°C (ithusi)” ize ibe uketshezi. Bese liyahlungwa ukuze kukhishwe ukungcola (njengokungcola noma i-oxide) okungase konakalise ingaphezulu lendondo.

3.I-Die-Casting (Isiteji "Sokubumba")Yilapho insimbi iba indondo engenalutho. Ukulungiswa Kwesikhunta: Izingxenye ezimbili zesikhunta sensimbi ziboshwe ngokuqinile ndawonye emshinini wokukhipha i-die-cast (kungaba "igumbi elishisayo" le-zinc, elincibilika ngokushesha, noma "igumbi elibandayo" lethusi/i-aluminium, edinga ukushisa okuphezulu). Isikhunta siphinde sifuthwe nge-ejenti yokukhulula (amafutha alula) ukuvimbela insimbi encibilikisiwe ukuthi inganamatheli. Umjovo Wensimbi : I-piston noma i-plunger iphusha insimbi encibilikisiwe emgodini wesikhunta ngokucindezela okukhulu kakhulu (2,000–15,000 psi). Lokhu kucindezela kuqinisekisa ukuthi insimbi igcwalisa yonke imininingwane emincane yesikhunta—ngisho nombhalo omncane noma imigqa emincane yokukhulula. Ukupholisa nokubhidliza : Insimbi iphola imizuzwana engu-10–30 (kuya ngosayizi) ize iqine. Isikhunta sibe sesivuleka, bese iphinifa elincane le-ejector liphushela okungenalutho okungenalutho. Kulesi sigaba, okungenalutho kusenayo "i-flash" (insimbi ezacile, eyeqile emaphethelweni) lapho kuhlangana khona amahhafu esikhunta.

4.Ukunquma & Ukuqeda (Ukuhlanza Okungenalutho). Ukukhipha/Ukunquma: I-flash ikhishwa kusetshenziswa umshini wokunquma (kuma-oda amaningi) noma amathuluzi esandla (amaqoqo amancane). Lesi sinyathelo siqinisekisa ukuthi amaphethelo endondo abushelelezi futhi alinganayo—awakho amachashazi acijile noma amabi. Ukugaya & Ukupholisha : Okungenalutho kugaywa nge-sandpaper ye-grit ukuze bushelelezi noma yikuphi ukungapheleli kwendawo (isb., amabhamuza amancane asuka ekulingeni). Ukuze ibe nesiphetho esicwebezelayo, ipholishwa ngesondo elinyakazayo kanye nenhlanganisela yokupholisha (isb, i-rouge yokukhanya okufana nesibuko).

5.Ukuhlobisa Ubuso (Ukwenza Indondo "Pop")Yilapho indondo ithola khona umbala wayo, ukuthungwa, kanye nobunikazi bomkhiqizo—ukwelashwa okuvamile kuhlanganisa:

Ukucwenga : Okungenalutho kucwiliswa kubhavu we-electrolytic ukuze kwengezwe insimbi (isb., igolide, isiliva, i-nickel, ithusi lakudala). Ukucwenga kuvikela indondo ekugqwaleni futhi kuthuthukisa ukubukeka kwayo (isb., i-antique bronze plating yokubukeka kwakudala).

Ukugcwaliswa koqweqwe lwawo : Ukuze uthole izindondo ezinemibala, koqweqwe lwawo oluthambile noma oluqinile lusetshenziswa ezindaweni ezihoxisiwe zokungenalutho (kusetshenziswa isirinji noma i-stencil). Koqweqwe lwawo oluthambile lomiswe ngomoya futhi lunobuso obuthungwe kancane; Uqweqwe oluqinile lubhakwa ku-800°C ukuze kwakheke isiphetho esibushelelezi, esifana nengilazi

Ukuqopha/Ukuphrinta : Imininingwane yomuntu (isb, amagama abamukeli, izinsuku zomcimbi) yengezwa ngokuqoshwa kwe-laser (ngokunemba) noma ukuphrinta kwesikrini sikasilika (ngemibala egqamile).

6.Ukuhlolwa Kwekhwalithi Nomhlangano

Ukuhlola Ikhwalithi : Indondo ngayinye ihlolelwa amaphutha—isb, imininingwane engekho, i-plating engalingani, noma amabhamuza oqweqwe lwawo. Noma yiziphi izingcezu ezinesici ziyanqatshwa noma zisetshenzwe kabusha.

Ukuhlanganisa (Uma Kudingeka) : Uma indondo inezinsiza (isb, iribhoni, i-clasp, noma iketango lokhiye), lezi zinamathiselwe ngesandla noma ngemishini. Isibonelo, iluphu yeribhoni idayiswa ngemuva kwendondo ukuze igqoke kalula.