1.Ukugqityezelwa koYilo kunye nokwenza umngundo: Ngaphambi kokuba nayiphi na isinyithi inyibilika, uyilo lwembasa kufuneka luguqulwe lube ngumbumba womzimba-eli lelona nyathelo libalulekileyo lokuqinisekisa ukuchaneka.Ilogo yomthengi, umbhalo, okanye umsebenzi wobugcisa (umzekelo, i-marathon's mascot, umfuziselo wenkampani) ifakwe kwidijithali kwaye iguqulelwe kwimodeli ye-3D usebenzisa isoftware yeCAD. Iinjineli zilungelelanisa uyilo kwi-akhawunti ye "shrinkage" (inkontileka yentsimbi kancinane njengoko iphola) kwaye yongeza iimpawu ezincinci ezifana ne "draft angles" (i-eding edges) ukunceda ukukhupha ukukhutshwa okungenanto kwi-mold ngokulula. I-Mold Fabrication, imodeli ye-3D isetyenziselwa umshini wokubumba insimbi (ngokuqhelekileyo yenziwe nge-H13 eshushu-umsebenzi wensimbi yokufa, echasene nokushisa okuphezulu kunye noxinzelelo). Umngundo unamasiqingatha amabini: enye ineenkcukacha "ezilungileyo" (eziphakanyisiweyo) zembasa, kunye nenye "negative" (i-recessed) cavity. Kwiimbasa ezinamacala amabini, zombini iihafu zokungunda ziya kuba nemingxuma eneenkcukacha. Uvavanyo lwe-Mold, I-mold mold ingasetyenziselwa kuqala ukujonga ukuba uyilo ludlulisa ngokucacileyo-oku kuthintela ukuchithwa kwesinyithi kwimveliso ephosakeleyo epheleleyo.

2.UKhetho lweMathiriyeli kunye nokuNyibilika, Iimbasa ze-Die-cast ikakhulu zisebenzisa "iintsimbi ezingenayo i-iron" (isinyithi ngaphandle kwentsimbi) kuba zinyibilika kumaqondo aphantsi kwaye zihamba kakuhle zibe ngumbumba. Olona khetho luxhaphakileyo zezi: Ingxubevange yeZinc:Olona khetho ludumileyo—ixabiso eliphantsi, likhaphukhaphu, kwaye kulula ukuliphosa. Inomphezulu ogudileyo othatha i-plating (umzekelo, igolide, isilivere) kakuhle, iyenza ibe ntle ekungeneni kwiimedali zodidi oluphakathi. I-Alloy ye-Brass: I-high-end-high choice-ine-luster efudumeleyo, i-metallic luster (akukho mfuneko ye-plating enzima) kunye nokuqina okungcono. Idla ngokusetyenziswa kumabhaso epremiyamu (umzekelo, iimbasa zempumelelo yobomi bonke). Ingxubevange yeAluminiyam: Inqabile iimbasa (ikhaphukhaphu kakhulu kwimvakalelo "ebalulekileyo") kodwa isetyenziswa ngamaxesha athile kwiminyhadala emikhulu, elungele uhlahlo lwabiwo-mali. isinyithi sinyibilika eziko kumaqondo obushushu aphakathi kuka “380°C (zinc)“ kunye ne”900°C (ubhedu)” de sibe lulwelo. Iyahluzwa ke ukususa ubumdaka (njengobumdaka okanye ioksidi) enokonakalisa umphezulu wembasa.

3.I-Die-Casting (Inqanaba "Lokubumba")Kulapho intsimbi iba yimbasa engenanto. Ukulungiswa kwe-Mold: I-halfs ezibini ze-mold yensimbi ziboshwe ngokuqinileyo kunye kumatshini wokuphosa ukufa (mhlawumbi "igumbi elitshisayo" le-zinc, elinyibilika ngokukhawuleza, okanye "igumbi elibandayo" lobhedu / i-aluminium, efuna ukushisa okuphezulu). Umngundo uphinda utshizwe nge-agent agent (i-oyile elula) ukukhusela isinyithi esinyibilikisiweyo ukuba singanamatheli. Isitofu seMetal : Ipiston okanye iplunger ityhala isinyithi esinyibilikisiweyo kwindawo yokungunda ngoxinzelelo oluphezulu kakhulu (2,000–15,000 psi). Olu xinzelelo luqinisekisa ukuba isinyithi sizalisa zonke iinkcukacha ezincinci zokubumba-nokuba isicatshulwa esincinci okanye imigca emincinci yokunceda. Ukupholisa kunye nokunciphisa : Intsimbi ipholisa imizuzwana eyi-10-30 (kuxhomekeke kubungakanani) ide ibe lukhuni. Ukungunda emva koko kuyavuleka, kwaye isikhonkwane esincinci se-ejector sityhalela ngaphandle okungenanto. Kweli nqanaba, indawo engenanto isenayo "i-flash" (encinci, isinyithi esigqithileyo esijikeleze imiphetho) ukusuka apho iihafu zokungunda zadibana khona.

4.Ukucheba kunye nokuQeda (Ukucoca indawo engenanto). Ukuqhawula / ukuNcinta: I-flash isuswa ngokusebenzisa i-trimming press (ye-odolo eninzi) okanye izixhobo zesandla (kwiibhetshi ezincinci). Eli nyathelo liqinisekisa ukuba imiphetho yembasa igudileyo kwaye ilinganayo-akukho mabala abukhali okanye arhabaxa. UkuSila & Ukupholisha : Indawo engenanto igalelwe isandpaper ecolekileyo ukugudisa nakuphi na ukungafezeki komphezulu (umzekelo, amaqamza amancinci ekugalweni). Ukugqitywa okumenyezelayo, ikhazimliswe ngevili elibhubhuzayo kunye nekhompawundi yokupolisha (umzekelo, i-rouge yokukhanya okufana nesipili).

5.Ukuhonjiswa komphezulu (Ukwenza iMbasa "Pop")Kulapho imbasa ifumana umbala wayo, ukuthungwa, kunye nesazisi sophawu-unyango oluqhelekileyo lubandakanya:

Ukucwenga : Indawo engenanto ifakwe kwibhafu ye-electrolytic ukongeza intsimbi yentsimbi (umzekelo, igolide, isilivere, i-nickel, i-antique brass). Ukucwenga kukhusela imbasa kumhlwa kwaye kwandisa inkangeleko yayo (umzekelo, i-antique bronze plating yenkangeleko yakudala).

Ukuzaliswa kwe-Enamel : Kwiindondo ezinemibala, i-enamel ethambileyo okanye enzima isetyenziswe kwiindawo ezifihliweyo ezingenanto (usebenzisa i-syringe okanye i-stencil). I-enamel ethambileyo yomiswe ngomoya kwaye inomgangatho owenziwe kancinci; I-enamel eqinile ibhaka kwi-800 ° C ukwenza isiphelo esigudileyo, esifana neglasi

Ukukrola/Ukuprinta : Iinkcukacha zomntu (umzekelo, amagama abamkeli, imihla yesiganeko) zongezwa ngokukrolwa ngelaser (ukuchaneka) okanye ushicilelo lwesilika kwiscreen (ukwenzela imibala engqindilili).

6.Ukuhlolwa komgangatho kunye neNdibano

Ukujongwa koMgangatho : Imbasa nganye ijongiwa iziphene—umzekelo, iinkcukacha ezingekhoyo, i-plating engalinganiyo, okanye amaqamza e-enamel. Naziphi na iziqwenga ezineziphene ziyakhatywa okanye zisetyenzwe kwakhona.

INdibano (Ukuba Iyimfuneko) : Ukuba indondo inezincedisi (umzekelo, iribhoni, iqhina, okanye ikhonkco), ezi ziqhotyoshelwe ngesandla okanye ngoomatshini. Umzekelo, i-ribbon loop ithengiswa ngasemva kwimbasa ukuze inxibe lula.