1.Dhizaini Kupedzisa & Kugadzira Mold: Simbi isati yanyungudutswa, dhizaini yemenduru inofanira kushandurwa kuita mold yemuviri-iyi ndiyo nhanho inonyanya kukosha yekuona chokwadi.Chiratidzo chemutengi, zvinyorwa, kana mifananidzo (semuenzaniso, marathon's mascot, chiratidzo chekambani) inodhindwa uye inoshandurwa kuita 3D modhi uchishandisa CAD software. Mainjiniya anogadzirisa dhizaini kuti iite "shrinkage" (simbi zvibvumirano zvishoma sezvainotonhora) uye wedzera zvidiki se "dhizaini angles" (micheto yakatsetseka) kubatsira kukanda kusunungurwa kusunungurwa kubva muforoma nyore. Mold Fabrication, Iyo 3D modhi inoshandiswa kugadzira simbi mold (inowanzo gadzirwa neH13 inopisa-work die steel, iyo inopikisa kupisa kwakanyanya uye kudzvanywa). Iyo mold ine mahafu maviri: imwe ine "positive" (yakasimudzwa) ruzivo rwemenduru, uye imwe ine "negative" (recessed) mhango. Kune menduru dzine mativi maviri, ese mold halves ichave ine yakadzama cavities. Mold Testing, Mold yekuyedza inogona kutanga yashandiswa kutarisa kana dhizaini ichifambiswa zvakajeka-izvi zvinodzivirira kutambisa simbi pakutadza kugadzirwa kwakazara.

2.Kusarudzwa kwezvinhu & Kunyunguduka, Menduru dzeDie-cast dzinonyanya kushandisa "simbi dzisina ferrous" (simbi dzisina simbi) nokuti dzinonyunguduka pakudzikira kwakadzika uye dzinoyerera zvakanaka muforoma. Sarudzo dzakajairika ndeidzi: Zinc Alloy:Iyo inonyanya kufarirwa sarudzo-yakaderera mutengo, yakareruka, uye iri nyore kukanda. Iine nzvimbo yakatsetseka inotora plating (semuenzaniso, goridhe, sirivheri) zvakanaka, zvichiita kuti ive yakanaka yekupinda menduru dzepakati. Brass Alloy: Yepamusoro-yekupedzisira sarudzo-ine inodziya, simbi inopenya (hapana kudiwa kweinorema plating) uye kusimba kuri nani. Inowanzo shandiswa kune premium mibairo (semuenzaniso, menduru dzehupenyu hwese). Aluminium Alloy: Kashoma kune menduru (yakareruka kune "yakakura" kunzwa) asi inoshandiswa apo neapo kune hombe, bhajeti-inoshamwaridzana chiitiko menduru. simbi inonyungudutswa muchoto patembiricha iri pakati pe “380°C (zingi)“ uye ”900°C (ndarira)” kusvikira yava mvura. Inobva yapepetwa kubvisa tsvina (setsvina kana oxide) inogona kukanganisa menduru.

3.Die-Casting (The "Shaping" Stage)Apa ndipo panova nemenduru isina chinhu. Kugadzirira Mold: Mahafu maviri emuumbi wesimbi anosungirirwa zvakasimba pamwe chete mumuchina wekukanda-kufa (zvichida "hot-chamber" ye zinc, iyo inonyunguduka nekukurumidza, kana "inotonhora-kamuri" yendarira / aluminium, inoda kupisa kwakanyanya). Mold inopfapfaidzwawo neareless agent (mafuta akareruka) kudzivirira simbi yakanyunguduka kuti isanamatira. Metal Jekiseni : Piston kana plunger inosundira simbi yakanyungudutswa mugomba remukuvhu nekumanikidza kwakanyanya (2,000–15,000 psi). Kudzvinyirirwa uku kunoita kuti simbi inozadza diki diki diki re mold — kunyangwe mavara madiki kana mitsetse mitete yekuyamura. Kutonhodza & Demolding : Simbi inotonhora kwemasekonzi gumi-30 (zvichienderana nehukuru) kusvika yaoma. Mold yacho inobva yavhurika, uye pini diki yejector inosundira kunze. Panguva ino, iyo isina chinhu ichine "flash" (yakatetepa, yakawandisa simbi yakatenderedza mipendero) kubva pakasangana mold halves.

4.Kuchekerera & Kupedzisa (Kuchenesa Chisina Kuchena). Deburring / Trimming: Iyo mwenje inobviswa uchishandisa dhizaini yekuchekeresa (yemirairo yakawanda) kana maturusi emaoko (yemabhechi madiki). Iyi nhanho inoita kuti mipendero yemenduru yakatsetseka uye kunyange-hapana akapinza kana makwapa. Kukuya & Polishing : Iyo isina chinhu inoiswa jecha neyakatsetseka-grit sandpaper kutsvedzerera chero kusakwana kwepasi (semuenzaniso, mabhuru madiki kubva pakukanda). Kuti ipedze kupenya, inokwenenzverwa nevhiri rinoputika uye musanganiswa wekupenya (semuenzaniso, rouge yegirazi-kupenya).

5.Kushongedza Kwepamusoro (Kugadzira Menduru "Pop")Apa ndipo apo menduru inowana ruvara rwayo, magadzirirwo, uye kuzivikanwa kwemhando - marapirwo akajairika anosanganisira:

Plating : Iyo isina chinhu inonyikwa mubhavhu re electrolytic kuwedzera simbi yekubatisa (semuenzaniso, goridhe, sirivheri, nickel, yekare brass). Kuputira kunodzivirira menduru kubva kune ngura uye inosimudzira kutaridzika kwayo (semuenzaniso, yekare bhuronzi plating yekutaridzika kwekare).

Enamel Kuzadza : Kune menduru dzemavara, yakapfava kana yakaoma enamel inoshandiswa kune yakadzoserwa nzvimbo dzisina chinhu (uchishandisa sirinji kana stencil). Enamel yakapfava yakaomeswa nemhepo uye ine zvishoma zvinyorwa; enamel yakaoma inobikwa pa 800 ° C kuti iite kupera kwakatsetseka, segirazi

Engraving/Printing: Zvemunhu (semuenzaniso, mazita evagamuchiri, misi yezviitiko) zvinowedzerwa kuburikidza nelaser engraving (nezvechokwadi) kana sirika-screen kudhinda (yemavara akashinga).

6.Kuongorora Kwemhando & Gungano

Kutarisisa Hunhu : Menduru yega yega inotariswa kuti haina kukanganisa — semuenzaniso, zvisipo, plating isina kuenzana, kana mabubble enamel. Chero zvidimbu zvakakanganisika zvinorambwa kana kugadzirwazve.

Gungano (Kana Zvichidiwa) : Kana menduru iine zvinhu (semuenzaniso, ribhoni, chivharo, kana kiyi), izvi zvinosungirirwa pamaoko kana nemichina. Semuenzaniso, ribhoni loop inotengeswa kuseri kwemenduru kuti zvive nyore kupfeka.