1.Kumaliza Kupanga & Kupanga Nkhungu: Chitsulo chilichonse chisanasungunuke, mapangidwe a mendulo ayenera kusinthidwa kukhala nkhungu yakuthupi-iyi ndi sitepe yofunika kwambiri yotsimikizira kulondola.Chizindikiro cha kasitomala, malemba, kapena zojambula (mwachitsanzo, mascot a marathon, chizindikiro cha kampani) amasinthidwa pakompyuta ndi kusinthidwa kukhala chitsanzo cha 3D pogwiritsa ntchito mapulogalamu a CAD. Akatswiri amasintha kapangidwe kake kuti awerengere "shrinkage" (zitsulo zimalumikizana pang'ono ikazizira) ndikuwonjezeranso zinthu zing'onozing'ono monga "makona otsetsereka" kuti athandize kutulutsa kopanda kanthu kuchokera mu nkhungu mosavuta. Kupanga Mold, Mtundu wa 3D umagwiritsidwa ntchito popanga chitsulo chachitsulo (kawirikawiri chopangidwa ndi H13 yotentha-ntchito kufa chitsulo, chomwe chimatsutsana ndi kutentha kwakukulu ndi kupanikizika). Chikombolecho chili ndi magawo awiri: imodzi ndi "zabwino" (zokweza) za mendulo, ndipo ina ndi "negative" (recessed) patsekeke. Pamamendulo a mbali ziwiri, halofu zonse za nkhungu zidzakhala ndi mazenera atsatanetsatane. Kuyesa kwa Mould, nkhungu yoyesera ikhoza kugwiritsidwa ntchito poyamba kuti muwone ngati kapangidwe kake kakuyenda bwino - izi zimapewa kuwononga chitsulo popanga zolakwika zonse.

2.Kusankha Zinthu & Kusungunuka, Mendulo za Die-cast nthawi zambiri zimagwiritsa ntchito "zitsulo zosakhala ndi chitsulo" (zitsulo zopanda chitsulo) chifukwa zimasungunuka pa kutentha kochepa ndipo zimayenda bwino mu nkhungu. Zosankha zodziwika bwino ndi izi: Zinc Alloy: Njira yotchuka kwambiri - yotsika mtengo, yopepuka, komanso yosavuta kuponya. Ili ndi malo osalala omwe amatengera plating (mwachitsanzo, golidi, siliva) bwino, kupangitsa kuti ikhale yabwino kulowa mendulo zapakati. Brass Alloy: Chosankha chapamwamba-chimakhala ndi kutentha, zitsulo zonyezimira (palibe chifukwa chazitsulo zolemera) komanso kupirira bwino. Nthawi zambiri amagwiritsidwa ntchito popereka mphotho zama premium (mwachitsanzo, mendulo zopambana pamoyo wonse). Aluminiyamu Aluminiyamu: Zosowa kwa mendulo (zopepuka kwambiri kuti zimveke "zokulirapo") koma zimagwiritsidwa ntchito nthawi zina pamisonkhano yayikulu, yabwino bajeti. chitsulocho chimasungunuka mu ng'anjo pa kutentha kwapakati pa "380 ° C (zinki)" ndi "900 ° C (mkuwa)" mpaka chikhale madzi. Kenako amasefedwa kuti achotse zonyansa (monga dothi kapena oxide) zomwe zitha kuwononga mendulo.

3.Die-Casting (The "Shaping" Stage)Apa ndi pamene chitsulo chimakhala mendulo yopanda kanthu. Kukonzekera kwa Nkhungu: Magawo awiri a nkhungu yachitsulo amangiriridwa mwamphamvu pamodzi mu makina opangira kufa (mwina "chipinda chotentha" cha zinc, chomwe chimasungunuka mofulumira, kapena "chipinda chozizira" cha mkuwa / aluminiyamu, chomwe chimafuna kutentha kwakukulu). Chikombolecho chimapoperanso ndi mankhwala otulutsa (mafuta opepuka) kuti chitsulo chosungunuka chisamamatire. Jekeseni wa Chitsulo : Pistoni kapena plunger imakankhira chitsulo chosungunula m'bowo la nkhungu ndi kuthamanga kwambiri (2,000–15,000 psi). Kupanikizika kumeneku kumapangitsa kuti chitsulocho chidzaze chilichonse chaching'ono cha nkhungu - ngakhale zolemba zazing'ono kapena zingwe zowonda. Kuzizira & Kuwotcha : Chitsulo chimazizira kwa masekondi 10-30 (kutengera kukula) mpaka chiwume. Kenako nkhungu imatseguka, ndipo kachingwe kakang'ono ka ejector kamakankhira choponyacho kunja. Pakadali pano, chopandacho chimakhalabe ndi "flash" (chowonda, chitsulo chochulukirapo m'mphepete) kuchokera pomwe hafu ya nkhungu idakumana.

4.Kuchepetsa & Kumaliza (Kuyeretsa Chopanda Chopanda kanthu). Kuchotsa / Kuchepetsa: Kung'anima kumachotsedwa pogwiritsa ntchito makina osindikizira (pofuna zambiri) kapena zida zamanja (zamagulu ang'onoang'ono). Sitepe iyi imawonetsetsa kuti m'mphepete mwa menduloyo ndi yosalala komanso yosalala - palibe mawanga akuthwa kapena olimba. Kupera & Kupukuta : Chopandacho chimapangidwa ndi mchenga ndi sandpaper yosalala bwino kuti ikhale yosalala (mwachitsanzo, tinthu ting'onoting'ono toponyedwa). Pakumaliza konyezimira, amapukutidwa ndi gudumu lopukutira ndi kupukuta (mwachitsanzo, rouge yowala ngati galasi).

5.Kukongoletsa Pamwamba (Kupanga Mendulo "Pop")Apa ndipamene mendulo imapeza mtundu wake, kapangidwe kake, ndi mtundu wake -mankhwala odziwika bwino ndi awa:

Plating : Chopandacho chimamizidwa mu bafa ya electrolytic kuwonjezera zokutira zachitsulo (mwachitsanzo, golide, siliva, faifi tambala, mkuwa wakale). Kuphimba kumateteza mendulo ku dzimbiri komanso kumawonjezera mawonekedwe ake (mwachitsanzo, zokutira zakale zamkuwa kuti ziwonekere zakale).

Kudzaza kwa enamel : Kwa mendulo zamitundu, enamel yofewa kapena yolimba imagwiritsidwa ntchito kumadera obisika (pogwiritsa ntchito syringe kapena stencil). Enamel yofewa ndi yowumitsidwa ndi mpweya ndipo imakhala ndi mawonekedwe opangidwa pang'ono; enamel yolimba imawotcha pa 800 ° C kuti ipangitse kumaliza kosalala, ngati galasi

Kujambula/Kusindikiza : Zambiri zaumwini (mwachitsanzo, mayina a olandira, masiku a zochitika) zimawonjezedwa kudzera mwa laser chosering (mwatsatanetsatane) kapena kusindikiza pansalu ya silika (kwa mitundu yolimba kwambiri).

6.Quality Inspection & Assembly

Kuyang'ana Ubwino : Mendulo iliyonse imawunikidwa ngati ili ndi zolakwika, monga, kusowa kwatsatanetsatane, kusanja kosiyana, kapena ming'oma ya enamel. Zidutswa zilizonse zolakwika zimakanidwa kapena kukonzedwanso.

Msonkhano (Ngati Pakufunika) : Ngati mendulo ili ndi zowonjezera (mwachitsanzo, riboni, chomangira, kapena tcheni), izi zimamangiriridwa pamanja kapena ndi makina. Mwachitsanzo, lupu la riboni amagulitsidwa kumbuyo kwa mendulo kuti avale mosavuta.