Yin wasan kwaikwayo na Die-casting tsari ne da aka fi sani da shi wajen yin lambobin yabo—musamman waɗanda ke da cikakkun bayanai na 2D、3D masu rikitarwa, gefuna masu kaifi, ko siffofi masu daidaito—godiya ga ingancinsa da iyawarsa na kwafi zane daidai.
Simintin Die-siminti yana amfani da "matsi mai yawa" don tilasta ƙarfe mai narkewa zuwa wani tsari da aka tsara musamman (wanda ake kira "di"). Da zarar ƙarfen ya yi sanyi ya kuma taurare, simintin zai buɗe, kuma za a cire siffar tushe ta lambar yabo (wanda ake kira "simintin da ba a saka ba"). Wannan tsari ya dace da lambobin yabo domin yana iya ɗaukar cikakkun bayanai (kamar tambari, rubutu, ko tsarin taimako) waɗanda wasu hanyoyi (misali, simintin stamping) za su iya ɓacewa—duk yayin da ake kiyaye samarwa daidai da buƙatun da aka yi da yawa.
1.Kammala Zane & Yin Mold: Kafin a narke kowace ƙarfe, dole ne a mayar da ƙirar lambar yabo zuwa siffar zahiri—wannan ita ce mafi mahimmancin mataki don tabbatar da daidaito. Ana canza tambarin abokin ciniki, rubutu, ko zane-zane (misali, abin ado na marathon, alamar kamfani) zuwa ƙirar 3D ta amfani da software na CAD. Injiniyoyi suna daidaita ƙirar don la'akari da "ragewa" (ƙarfe yana ɗan raguwa yayin da yake sanyaya) kuma suna ƙara ƙananan fasaloli kamar "kusurwoyin zane" (gefunan gangara) don taimakawa fitar da simintin da babu komai daga cikin simintin cikin sauƙi. Ƙirƙirar Mold, Ana amfani da samfurin 3D don injin ƙirar ƙarfe (yawanci ana yin sa ne da ƙarfe mai zafi na H13, wanda ke tsayayya da yanayin zafi da matsin lamba mai yawa). Mold yana da rabi biyu: ɗaya tare da cikakkun bayanai "masu kyau" (masu ɗagawa) na lambar yabo, ɗayan kuma tare da ramin "mara kyau" (mai ɓoyewa). Ga lambobin yabo masu gefe biyu, duka rabin mold za su sami ramuka masu cikakken bayani. Gwajin Mold, Ana iya amfani da mold na gwaji da farko don duba ko ƙirar tana canzawa a sarari—wannan yana guje wa ɓatar da ƙarfe akan samarwa mai cikakken sikelin da ba daidai ba.
2.Zaɓin Kayan Aiki & Narkewa, Lambobin da aka yi da ƙarfe galibi suna amfani da "ƙarfe marasa ƙarfe" (ƙarfe ba tare da ƙarfe ba) saboda suna narkewa a ƙananan yanayin zafi kuma suna gudana cikin sauƙi zuwa cikin molds. Zaɓuɓɓukan da aka fi sani sune: Zinc Alloy: Mafi shaharar zaɓi - mai rahusa, mai sauƙi, kuma mai sauƙin jefawa. Yana da santsi mai laushi wanda ke ɗaukar plating (misali, zinariya, azurfa) da kyau, wanda hakan ya sa ya zama mai kyau don shiga lambobin yabo na matsakaicin zango. Tagulla Alloy: Zaɓin mafi girma - yana da haske mai ɗumi, ƙarfe (babu buƙatar plating mai nauyi) da kuma ingantaccen juriya. Sau da yawa ana amfani da shi don kyaututtukan fifiko (misali, lambobin nasara na rayuwa). Aluminum Alloy: Ba kasafai ake amfani da lambobin yabo ba (mai sauƙi sosai don jin "babban") amma ana amfani da shi lokaci-lokaci don lambobin yabo masu girma, masu dacewa da kasafin kuɗi. Ana narke ƙarfen a cikin tanda a yanayin zafi tsakanin "380°C (zinc)" da "900°C (tagulla)" har sai ya zama ruwa. Sannan ana tace shi don cire ƙazanta (kamar datti ko oxide) wanda zai iya lalata saman lambar yabo.
3.Simintin Die-Siminti (Matakin "Siffantawa")Nan ne ƙarfen ya zama babu komai a ciki. Shiri na Mold: Raba biyu na mold ɗin ƙarfe an manne su sosai a cikin injin simintin ƙarfe (ko dai "ɗakin zafi" don zinc, wanda ke narkewa da sauri, ko kuma "ɗakin sanyi" don tagulla/aluminum, wanda ke buƙatar zafi mai yawa). Haka kuma ana fesa mold ɗin da wani abu mai saki (mai sauƙi) don hana ƙarfen da ya narke ya manne. Allurar Karfe: Piston ko plunger yana tura ƙarfen da ya narke cikin ramin mold ɗin a matsin lamba mai yawa (2,000-15,000 psi). Wannan matsin lamba yana tabbatar da cewa ƙarfen ya cika kowane ƙaramin bayani na mold ɗin - har ma da ƙananan layukan rubutu ko siririn sassauƙa. Sanyaya & Rufewa: Karfen yana sanyaya na tsawon daƙiƙa 10-30 (ya danganta da girman) har sai ya taurare. Mold ɗin yana buɗewa, kuma ƙaramin fil ɗin ejector yana tura bututun da ya narke. A wannan matakin, bututun har yanzu yana da "walƙiya" (ƙarfe mai sirara a gefuna) daga inda rabi na mold ɗin suka haɗu.
4.Gyara da Kammalawa (Tsabtace Famfon). Gyara/Gyara: Ana cire walƙiyar ta amfani da na'urar yankewa (don yin odar da yawa) ko kayan aikin hannu (don ƙananan rukuni). Wannan matakin yana tabbatar da cewa gefunan lambar yabo sun yi santsi kuma babu tabo mai kaifi ko mara kaifi. Niƙa & Gogewa: Ana yayyafa wurin da aka yi amfani da shi da takarda mai laushi don sassauta duk wani lahani na saman (misali, ƙananan kumfa daga simintin). Don kammalawa mai sheƙi, an goge shi da dabaran buffing da kuma kayan gogewa (misali, rouge don haskakawa kamar madubi).
5.Ado na Fuskar Gida (Yin "Pop" na Lambar Yabo)Nan ne lambar yabo ta sami launinta, yanayinta, da kuma asalin alamarta—maganin da aka saba amfani da su sun haɗa da:
Rufewa: Ana tsoma fankon a cikin wanka mai amfani da electrolytic don ƙara rufin ƙarfe (misali, zinariya, azurfa, nickel, tagulla ta gargajiya). Rufewa yana kare lambar yabo daga tsatsa kuma yana ƙara kyawunta (misali, rufewar tagulla ta gargajiya don kamannin da aka saba gani).
Cikowar Enamel: Ga lambobin yabo masu launi, ana shafa enamel mai laushi ko mai tauri a wuraren da ke cikin akwatin (ta amfani da sirinji ko stencil). Ana busar da enamel mai laushi ta iska kuma yana da ɗan laushi; ana gasa enamel mai tauri a zafin 800°C don ƙirƙirar ƙarewa mai santsi, kamar gilashi.
Zane/Bugawa: Ana ƙara bayanan sirri (misali, sunayen mai karɓa, ranakun taron) ta hanyar zana hoton laser (don daidaito) ko kuma buga allon siliki (don launuka masu kauri).
6.Dubawa da Haɗawa Mai Inganci
Duba Inganci: Ana duba kowace lambar yabo don ganin ko akwai kurakurai—misali, bayanan da suka ɓace, bargon da bai daidaita ba, ko kumfa mai kama da enamel. Duk wani yanki da ya lalace ana ƙin ko kuma a sake yin aiki da shi.
Haɗawa (Idan Ana Bukata): Idan lambar yabo tana da kayan haɗi (misali, kintinkiri, maƙulli, ko sarkar maɓalli), ana haɗa su da hannu ko da injina. Misali, ana haɗa madaurin kintinkiri a bayan lambar yabo don sauƙin sakawa.
Fim ɗin Die-casting ya shahara saboda iyawarsa ta ƙirƙirar lambobin yabo masu cikakken bayani da daidaito** a sikelin. Ba kamar buga tambari ba (wanda ya fi dacewa da ƙira mai faɗi), fim ɗin die-casting na iya ɗaukar kayan aikin 3D, tambari masu rikitarwa, har ma da siffofi masu ramuka - wanda hakan ya sa ya dace da lambobin yabo na taron (marathon, gasa), kyaututtukan kamfanoni, ko abubuwan da aka tattara.
Ko kuna yin odar lambobin yabo 50 ko 5,000, tsarin jefa kwallo yana tabbatar da cewa kowane yanki yana kama da na farko.
Lambobin Yabo na 'Yan Wasan Kwaikwayo
Lambobin Tambari
Aika tambarin ku, zane, ko ra'ayin zane.
A ƙayyade girman da adadin lambobin ƙarfe.
Za mu aiko da kuɗin da aka bayar bisa ga bayanin da aka bayar.
Salon lambar yabo da za ku iya so
Domin rage farashin lambobin yabo, za ku iya la'akari da waɗannan:
1. Ƙara yawan
2. Rage kauri
3. Rage girman
4. Nemi madaurin wuya na yau da kullun a cikin launi na yau da kullun
5. Kawar da launuka
6. A kammala fasahar ku "a cikin gida" idan zai yiwu don guje wa tuhumar fasaha
7. Canza fenti daga "mai haske" zuwa "tsoho"
8. Canja daga ƙirar 3D zuwa ƙirar 2D
Gaisuwa mai yawa | SUKI
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Lokacin Saƙo: Oktoba-13-2025
