1.Ƙirƙirar Ƙarshen Ƙira & Yin Mold: Kafin kowane ƙarfe ya narke, dole ne a juya ƙirar lambar yabo ta zama ƙirar jiki - wannan shine mataki mafi mahimmanci don tabbatar da daidaito. Tambarin abokin ciniki, rubutu, ko zane-zane (misali, mascot marathon, alamar kamfani) an ƙididdige shi kuma an canza shi zuwa samfurin 3D ta amfani da software na CAD. Injiniyoyi suna daidaita ƙira don yin lissafin “ƙuƙuwa” (kwangiloli na ƙarfe kaɗan yayin da yake sanyi) kuma suna ƙara ƙaramin fasali kamar “kusurwoyi masu gangare” (gefuna masu gangare) don taimakawa fitar da simintin babu komai cikin sauƙi. Mold Fabrication, Ana amfani da samfurin 3D don yin amfani da ƙirar ƙarfe (yawanci ana yin shi da H13 zafi-aiki mutu karfe, wanda ke tsayayya da yanayin zafi da matsa lamba). Mold yana da rabi biyu: ɗaya tare da cikakkun bayanai na "tabbatacce" (tashe) na lambar yabo, ɗayan kuma tare da "mara kyau" (rake) rami. Don lambobin yabo mai gefe biyu, duka ɓangarorin ƙera za su sami cikakkun ƙofofi. Gwajin Motsi, Za a iya amfani da ƙirar gwaji da farko don bincika idan ƙirar tana canja wuri a fili-wannan yana guje wa ɓarna ƙarfe akan samar da cikakken sikelin mara kyau.

2.Zaɓin Abu & Narkewa, Die-cast lambobin yabo galibi suna amfani da "karfe marasa ƙarfe" (ƙarfe ba tare da ƙarfe ba) saboda suna narke a ƙananan yanayin zafi kuma suna gudana cikin tsari cikin sauƙi. Zaɓuɓɓukan da aka fi sani su ne: Alloy na Zinc: Mafi shaharar zaɓi—ƙananan farashi, mara nauyi, da sauƙin jefawa. Yana da santsi mai santsi wanda ke ɗaukar plating (misali, zinare, azurfa) da kyau, yana mai da shi girma don shiga manyan lambobin yabo na tsakiya. Brass Alloy: Zaɓin mafi girma-yana da dumi, haske na ƙarfe (babu buƙatar plating mai nauyi) kuma mafi inganci. Yawancin lokaci ana amfani da su don lambobin yabo na ƙima (misali, lambobin nasara na rayuwa). Aluminum Alloy: Rare don lambobin yabo (ma nauyi mai nauyi don jin "na gaske") amma ana amfani dashi lokaci-lokaci don manyan lambobin yabo na abokantaka na kasafin kuɗi. Karfe yana narkewa a cikin tanderu a yanayin zafi tsakanin “380°C (zinc)” da “900°C (tagulla)” har sai ya zama ruwa. Sannan a tace shi don cire datti (kamar datti ko oxide) wanda zai iya lalata saman lambar yabo.

3.Die-Casting (Mataki na "Sirfari")Wannan shi ne inda karfe ya zama lambar yabo. Shirye-shiryen Mold: An haɗa rabi biyu na ƙirar karfe tare da juna a cikin injin da aka kashe (ko dai "ɗaki mai zafi" don zinc, wanda ke narkewa da sauri, ko "ɗaki mai sanyi" don tagulla / aluminum, wanda ke buƙatar zafi mai girma). Ana kuma fesa gyambon da abin da za a saki (man mai haske) don hana narkakkar karfen mannewa. Injection Karfe : Piston ko plunger yana tura narkakkar karfen zuwa cikin kogon gyaggyarawa a matsananciyar matsi (2,000-15,000 psi). Wannan matsa lamba yana tabbatar da cewa ƙarfe ya cika kowane ɗan kankanin daki-daki na mold-har ma da ƙaramin rubutu ko ƙananan layin taimako. Cooling & Demolding : Karfe yana yin sanyi na daƙiƙa 10-30 (ya danganta da girman) har sai ya taurare. Sa'an nan samfurin ya buɗe, kuma ƙaramin fil ɗin fitarwa ya tura simintin babu komai. A wannan mataki, blank har yanzu yana da "flash" (na bakin ciki, ƙananan ƙarfe a kusa da gefuna) daga inda gyare-gyaren gyare-gyare suka hadu.

4.Yankewa & Kammala (Tsaftace Wuta). Deburring/Triming: Ana cire filasha ta amfani da latsa mai gyara (don oda mai yawa) ko kayan aikin hannu (don ƙananan batches). Wannan matakin yana tabbatar da gefuna na lambar yabo suna santsi kuma har ma-babu kaifi ko tabo. Nika & gogewa: An yi wa blank ɗin yashi da takarda mai laushi mai laushi don daidaita duk wani lahani na saman (misali, ƙananan kumfa daga simintin gyaran kafa). Don gamawa mai sheki, an goge shi da dabaran buffing da fili mai gogewa (misali, rouge don haske mai kama da madubi).

5.Surface Ado (Yin Medal "Pop")Wannan shine inda lambar yabo ta sami launi, nau'in ta, da kuma alamar tambarin ta - jiyya na yau da kullun sun haɗa da:

Plating : Ana tsoma blank a cikin wanka na lantarki don ƙara murfin karfe (misali, zinariya, azurfa, nickel, tagulla na gargajiya). Plating yana kare lambar yabo daga tsatsa kuma yana haɓaka kamanninsa (misali, platin tagulla na gargajiya don kallon na da).

Cika Enamel: Don lambobin yabo masu launi, ana shafa enamel mai laushi ko tauri zuwa wuraren da ba komai ba (ta amfani da sirinji ko stencil). Enamel mai laushi yana busasshen iska kuma yana da ɗan ƙaramin rubutu; Ana toya enamel mai wuya a 800 ° C don ƙirƙirar ƙare mai santsi, kamar gilashi

Zane/Bugu: Ana ƙara bayanan sirri (misali, sunayen masu karɓa, kwanakin taron) ta hanyar zanen Laser (don daidaici) ko bugu na siliki (don launuka masu ƙarfi).

6.Ingancin Ingancin & Taro

Duban inganci: Ana bincika kowace lambar yabo don kurakuran-misali, cikakkun bayanai da suka ɓace, ƙumburi marasa daidaituwa, ko kumfa enamel. Duk wani guntu mai lahani ana ƙi ko sake yin aiki.

Haɗuwa (Idan ana buƙata): Idan lambar yabo tana da kayan haɗi (misali, kintinkiri, maɗaukaki, ko sarƙar maɓalli), waɗannan ana haɗe su da hannu ko tare da injuna. Misali, ana siyar da madauki na ribbon zuwa bayan lambar yabo don sauƙin sawa.