Why Do Your Enamel Pins Fade Easily? Unveiling the Industry’s Little-Known “Triple Electroplating Protection” Process

A duniyar alamomin da aka saba amfani da su, shuɗewa ya kasance babban ciwon kai ga masu siye da yawa - ko launuka masu haske na lambobin enamel suna rasa haske akan lokaci ko kuma saman ƙarfe suna haifar da canjin launi mara kyau. Shin kun taɓa mamakin dalilin da yasa wasu lambobin ke kasancewa a bayyane tsawon shekaru yayin da wasu ke ɓacewa da sauri? Sirrin sau da yawa yana cikin ƙwarewar da aka yi watsi da ita: tsarin "kariyar lantarki uku", wanda ya zama babban abin bambantawa ga masana'antun lambobin yabo masu inganci.

Matsalar Faɗuwa: Wani Abu Mai Cike Da Ciwo a Masana'antar

Faduwa ba wai kawai batun kyau ba ne; yana shafar tsawon rai da kuma darajar da aka fahimta na alamun. Binciken kasuwa ya nuna cewa kashi 68% na masu siye sun gamu da raguwar alamun a cikin watanni 6, tare da abubuwa kamar tsatsa, fallasa ga hasken rana, da kuma lalacewa ta yau da kullun da ake yawan zargi. Duk da haka, kaɗan ne suka san cewa tushen dalilin sau da yawa yana samo asali ne daga rashin isasshen kariya daga hasken rana.

"Tambayoyin tambarin kamfaninmu sun fara yin duhu bayan watanni 3 kacal," in ji wani manajan sayayya daga wani kamfanin fasaha. "Mun yi tunanin hakan ya faru ne saboda ƙarancin ingancin enamel, amma ainihin matsalar ita ce siririn Layer ɗin plating." Irin waɗannan lamuran sun yi yawa, suna nuna rashin daidaiton bayanai na masana'antar game da fasahar electroplating.

Kariyar Electroplating Uku: Yadda Yake Aiki

1. Babban Layer: Sinadarin Nickel don Juriyar Tsatsa

Tsarin yana farawa da fenti mai launin nickel mai girman 5-8μm a matsayin tushen Layer. Kyakkyawan juriyar tsatsa ta nickel yana samar da shinge mai kariya daga danshi da sinadarai. Ba kamar fenti mai launi ɗaya mai araha ba (sau da yawa yana da kauri 1-2μm), wannan babban Layer shi kaɗai zai iya jure gwajin feshi na gishiri na awanni 500+, wanda ya zarce matsayin masana'antu na awanni 200.

Fahimtar Fasaha: Artigiftsmedals yana amfani da dabarar ƙarfe mai suna nickel-sulfur, yana ƙara taurin saman zuwa 500-600 HV (taurin Vickers), wanda ya fi juriya ga lalacewa fiye da plating na nickel na gargajiya da kashi 30%.

2. Matsakaici Layer: Tagulla don Daidaita Launi

Sannan a shafa wani Layer na tagulla mai girman 3-5μm, wanda zai zama hanyar gyara launi. Sama mai santsi na tagulla yana cike ƙananan ramuka a cikin abin da aka yi amfani da shi na ƙarfe, yana tabbatar da cewa layukan launi na gaba suna manne da juna. Wannan yana da mahimmanci ga alamun enamel - ba tare da layin jan ƙarfe ba, launuka na iya shiga cikin ramukan ƙarfe, wanda ke haifar da raguwar rashin daidaituwa.

Nazarin Shari'a: Takardun da ƙungiyar wasanni ta yi amfani da su wajen yin amfani da fenti sau uku sun nuna raguwar bambancin launi da kashi 80% bayan shekara 1 idan aka kwatanta da samfuran masu layi ɗaya na masu fafatawa, kamar yadda gwaje-gwajen spectrophotometer suka tabbatar.

3. Layer na Sama: Rufin Karfe Mai Kyau don Haske

Layin ƙarshe—wanda ya kama daga 1-3μm na zinariya, azurfa, ko rhodium—yana ƙara kyau da dorewa. Wannan layin an yi masa fenti da fasahar lantarki ta lantarki, yana ƙirƙirar tsarin lu'ulu'u mai kauri wanda ke tsayayya da karyewa da kuma iskar shaka.

Farantin Zinare: Farantin zinare 24K mai launin zinare mai kyau ≥99.9%, yana kiyaye sheƙi koda bayan shekaru 10+ na lalacewa.
Rufin Rhodium: Rufin ƙarfe mai farin ƙarfe wanda ya fi ƙarfe na platinum tauri sau 5, wanda ya dace da buƙatun hana lalata datti (misali, mahalli na ruwa ko na likita).

Kudin da ke Bayan Inganci: Dalilin da Ya Sa Sanya Faranti Uku Yana da Muhimmanci

Yawancin tambarin da ake amfani da su a kasuwa suna amfani da "flash plating" - wani siririn Layer (≤1μm) wanda ke lalacewa cikin makonni. Sabanin haka, electroplating sau uku ya ƙunshi:

Tsawon Lokacin Samarwa sau 3: Kowane Layer yana buƙatar wanke-wanke na plating mai zaman kansa da kuma daidaitaccen sarrafa pH.
Kuɗin Kaya Mafi Girma Sau 20: Ana amfani da ƙarfe masu tsada kamar jan ƙarfe na electrolytic da 99.99% na zinariya tsantsa.
Tabbataccen QC: Kowane rukuni yana yin gwaje-gwaje sama da 10, gami da feshin gishiri, gogewa, da duba mannewa.

"Duk da cewa lambobinmu masu rufi uku sun fi tsada da kashi 25-30%, suna dawwama sau 10," in ji wani darektan fasaha a Artigftsmedals. "Ga samfuran kamfani, saka hannun jari ne ga tsawon rayuwar su ta gani."

Zaɓar Da Hankali: Jagorar Mai Saye Don Alamun Hana Faɗuwa

Nemi Bayanin Rufewa: Nace akan rubutaccen bayanai game da kauri da kayan aiki.
Yi Gwaji Mai Sauƙi: Shafa alamar da auduga mai laushi da aka tsoma a cikin barasa—rufe mai rahusa zai bar ragowar launi.
Duba Takaddun Shaida na Masana'antu: Nemi ISO 9227 (feshin gishiri) da kuma bin ka'idojin ASTM B117.

Yayin da keɓancewa da kuma asalin alamar kasuwanci ke ƙaruwa, buƙatar alamun kasuwanci masu ɗorewa yana ƙaruwa. Tsarin kariya daga nau'ikan lantarki uku ba wai kawai ci gaban fasaha ba ne; shaida ce ta ƙwarewar fasaha a zamanin samar da kayayyaki da yawa—tabbatar da cewa lambar ku ta kasance alama ce mai ƙarfi, ba kayan haɗi mai sauri ba.

Gaisuwa mai yawa | SUKI

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Lokacin Saƙo: Mayu-29-2025