Why Do Your Enamel Pins Fade Easily? Unveiling the Industry’s Little-Known “Triple Electroplating Protection” Process

A cikin duniyar bajoji na al'ada, faɗuwa ya zama ciwon kai mai ɗorewa ga masu siye da yawa-ko launuka masu haske na bajojin enamel sun rasa haske na tsawon lokaci ko kuma saman ƙarfe suna haɓaka canza launin mara kyau. Shin kun taɓa yin mamakin dalilin da yasa wasu bajoji ke zama a bayyane na tsawon shekaru yayin da wasu ke shuɗewa da sauri? Asiri yakan ta'allaka ne a cikin fasahar da ba a kula da ita ba: tsarin "kariyar kariya ta lantarki" sau uku, wanda ya zama babban mahimmin bambance-bambance ga masana'antun bajoji masu tsayi.

Matsalolin Fading: Matsayin Ciwo Gabaɗaya a Masana'antu

Fadewa ya wuce batun kyawawa kawai; kai tsaye yana shafar tsawon rayuwa da kuma fahimtar ƙimar bajoji. Binciken kasuwa ya nuna cewa kashi 68 cikin 100 na masu siye sun gamu da dusashewar lamba a cikin watanni 6, tare da dalilai kamar lalata gumi, bayyanar hasken rana, da lalacewa ta yau da kullun. Duk da haka, kaɗan sun fahimci cewa tushen tushen sau da yawa yana fitowa daga rashin isasshen kariya ta lantarki.

Wani manajan saye daga wani kamfanin fasaha ya koka da cewa "Baji tambarin kamfaninmu ya fara dushewa bayan watanni 3 kacal." "Mun yi tsammanin hakan ya faru ne saboda ƙarancin enamel, amma ainihin matsalar ita ce ɗigon plating na bakin ciki." Irin waɗannan lokuta sun yi yawa, suna nuna alamar asymmetry na masana'antu game da fasahar lantarki.

The Triple Electroplating Kariya: Yadda Yana Aiki

1. Layer na farko: Nickel Substrate for Corrosion Resistance

Tsarin yana farawa da 5-8μm nickel plating azaman tushe Layer. Kyakkyawan juriya na nickel yana samar da shingen kariya daga danshi da sinadarai. Ba kamar arha plating-Layer guda ɗaya (sau da yawa 1-2μm lokacin farin ciki), wannan matakin farko shi kaɗai zai iya jure sa'o'i 500 na gwajin feshin gishiri, wanda ya zarce matsayin masana'antu na sa'o'i 200.

Hankali na Fasaha: Artigiftsmedals yana amfani da dabarar nickel-sulfur alloy na mallakar mallaka, yana haɓaka taurin ƙasa zuwa 500-600 HV (Taurin Vickers), wanda shine 30% mafi jure lalacewa fiye da plating na nickel na al'ada.

2. Matsakaici Layer: Copper don Uniformity Launi

Sa'an nan kuma ana amfani da Layer na jan karfe 3-5μm, yana aiki azaman matsakaici mai daidaita launi. Santsin saman jan ƙarfe yana cika ƙananan pores a cikin ƙaramin ƙarfe, yana tabbatar da yadudduka masu launi iri ɗaya. Wannan yana da mahimmanci ga bajojin enamel-ba tare da madaidaicin tagulla ba, launuka masu launi na iya shiga cikin raƙuman ƙarfe, haifar da faɗuwa marar daidaituwa.

Nazarin Harka: Alamomin al'ada na ƙungiyar wasanni ta amfani da plating sau uku sun nuna 80% ƙarancin bambancin launi bayan shekara 1 idan aka kwatanta da samfuran Layer Layer na masu fafatawa, kamar yadda gwajin spectrophotometer ya tabbatar.

3. Layer Layer: Ƙarfe mai daraja don Luster

Layer na ƙarshe - wanda ya kama daga 1-3μm na zinari, azurfa, ko rhodium - yana ƙara kyawawan sha'awa da dorewa. Wannan Layer yana da wutar lantarki tare da fasahar bugun jini na yau da kullun, ƙirƙirar tsarin lu'ulu'u mai yawa wanda ke tsayayya da scratches da iskar shaka.

Plating Zinare: 24K platin zinare tare da abun ciki na gwal mai tsafta ≥99.9%, yana kiyaye haske koda bayan shekaru 10+ na lalacewa.
Rhodium Plating: Farin rufin ƙarfe sau 5 ya fi platinum wahala, mai kyau don buƙatun ƙazanta (misali, wuraren ruwa ko na likita).

Farashin Bayan Inganci: Me yasa Plating Sau Uku ke da mahimmanci

Yawancin bajoji masu rahusa a kasuwa suna amfani da "flash plating" - wani sirara mai laushi (≤1μm) wanda ke ƙarewa cikin makonni. Sabanin haka, sau uku electroplating ya ƙunshi:

3x Tsawon Lokacin samarwa: Kowane Layer yana buƙatar baho mai zaman kansa da madaidaicin kulawar pH.
20x Maɗaukakin Maɗaukakin Maɗaukaki: Manyan karafa kamar jan ƙarfe na lantarki da 99.99% zinariya tsantsa ana amfani da su.
Stringent QC: Kowane tsari yana yin gwaje-gwaje 10+, gami da feshin gishiri, abrasion, da duban mannewa.

"Yayin da bajojin mu masu nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i) nau'i na 25-30% da suka fi tsayi, suna da tsawo sau 10," in ji wani darektan fasaha a Artigiftsmedals. "Ga alamu, zuba jari ne a cikin tsawon rayuwar su na gani."

Zaɓa cikin Hikima: Jagorar Mai Saye zuwa Bajis ɗin Ƙarewa

Nemi Ƙididdiga Masu Taɗi: Nace a kan rubutaccen bayanan game da kauri da kayan.
Gudanar da Gwaji mai Sauƙi: Shafa alamar tare da swab ɗin auduga da aka tsoma a cikin barasa - platin mai rahusa zai bar ragowar launi.
Bincika Takaddun Takaddun Masana'antu: Nemi ISO 9227 (Fshe Gishiri) da yardawar ASTM B117.

Yayin da keɓancewa da ainihin alamar alama ke girma cikin mahimmanci, buƙatar bajis masu ɗorewa suna ƙaruwa. Tsarin kariya na lantarki sau uku ba kawai ci gaban fasaha ba ne; shaida ce ga sana'a a zamanin samarwa da yawa-tabbatar da cewa alamar ku ta kasance alama ce mai ƙarfi, ba kayan haɗi mai wucewa ba.

Gaisuwa | SUKI

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